You're standing in front of two pressure gauges on the same system. One reads in psi. The other reads in inches of mercury. Same equipment, same pressure, completely different numbers. If you've ever scratched your head at that moment, you're in good company โ and this guide will make sure it never slows you down again.
Converting pounds per square inch (psi) to inches of mercury (inHg) is a common task in HVAC work, aviation, automotive diagnostics, and weather monitoring. Below, we'll break down what each unit means, show you the exact conversion method, and give you a quick-reference table you can bookmark.
What Does "Pound Per Square Inch" Actually Mean?
Pound per square inch, abbreviated as psi, measures how much force is pressed onto one square inch of surface area. One psi means one pound of force spread evenly across a single square inch.
It belongs to the imperial and US customary systems, which makes it the everyday pressure unit across the United States. You'll see it on tire sidewalls, air compressors, hydraulic systems, propane tanks, and scuba gear.
- Intuitive: Most people can picture a pound of force resting on a square inch.
- Practical range: It handles everything from a few psi (low-pressure gas lines) to thousands of psi (hydraulic presses).
- Industry standard: American engineering drawings, manuals, and gauges default to psi.
What Is an Inch of Mercury?
An inch of mercury, written as inHg, describes pressure by the height of a mercury column it can support. Imagine a glass tube filled with mercury, sealed at one end and inverted into a pool of mercury โ the classic barometer design from the 1600s. Atmospheric pressure pushes down on the pool and holds the column up. Higher pressure lifts the column higher.
One inch of mercury equals the pressure exerted by a mercury column exactly one inch tall under standard conditions. Because of this barometric heritage, inHg remains deeply embedded in fields where atmospheric pressure matters most.
Why Mercury?
Mercury is extremely dense โ about 13.6 times denser than water. That density lets a barometer stay compact. A water barometer measuring normal atmospheric pressure would need to be over 33 feet tall. A mercury barometer does the same job at roughly 30 inches. That convenience is why the unit stuck around centuries after its invention.
The psi to inHg Conversion Formula
Here's the good news: converting between these units takes one simple multiplication.
Converting psi to inHg
To convert psi to inches of mercury, multiply the psi value by approximately 2.036. This factor reflects the internationally recognized relationship between the two units under standard reference conditions.
Formula: inHg = psi ร 2.036
Converting inHg Back to psi
Going the other direction? Divide instead. One inch of mercury equals roughly 0.491 psi, so dividing your inHg value by 2.036 returns you to psi.
Formula: psi = inHg รท 2.036
A Worked Example
Say your compressor gauge reads 30 psi and you need that figure in inches of mercury for a spec sheet.
- Start with the psi value: 30.
- Multiply by 2.036: 30 ร 2.036 = 61.08.
- Result: 30 psi โ 61.08 inHg.
That's it. No exponents, no memorizing constants beyond one number.
Why Do Both Units Exist?
Fair question. Two pressure units describing the same physical thing seems redundant, but history explains it.
Psi grew out of mechanical engineering. As steam engines, boilers, and pneumatic tools spread through industrial America, engineers needed a unit tied directly to force and area โ the quantities they calculated daily. Psi fit perfectly.
Inches of mercury came from science and weather observation. Barometers measured air pressure as liquid height long before standardized force units existed. Meteorology and aviation inherited that tradition and never let go. Today, both units survive because their industries are mature, regulated, and built around them.
Where You'll See These Units in Real Life
HVAC and Refrigeration
Technicians routinely bounce between the two. Refrigerant charge pressures appear in psi on manifold gauges, while vacuum depth during evacuation is often specified in inches of mercury. Reading both fluently prevents costly mistakes like under-evacuating a system.
Aviation
Pilots live in an inHg world. Altimeter settings are dialed in using inches of mercury โ think "29.92" on a standard day. Meanwhile, engine manifold pressure is also reported in inHg, while tire and strut servicing specs call for psi. A single preflight can involve both units.
Automotive and Industrial Work
Tire pressure, fuel rail pressure, and shop air lines all speak psi. Some older vacuum gauges and performance-testing equipment, however, display inHg. Mechanics who understand the relationship can interpret any gauge on the bench.
Weather and Meteorology
Barometric pressure in the United States is still broadcast in inches of mercury, even though most other countries report hectopascals. When a forecaster mentions a storm bottoming out near 28.50 inHg, that's the mercury-barometer legacy in action.
psi to inHg Conversion Table
Save yourself the math. This table covers the values that come up most often in the field, rounded to two decimal places.
| Pounds Per Square Inch (psi) | Inches of Mercury (inHg) |
|---|---|
| 1 psi | 2.04 inHg |
| 2 psi | 4.07 inHg |
| 5 psi | 10.18 inHg |
| 10 psi | 20.36 inHg |
| 20 psi | 40.72 inHg |
| 50 psi | 101.80 inHg |
| 100 psi | 203.60 inHg |
| 500 psi | 1,018.01 inHg |
Notice how quickly inHg values climb. That's because psi packs more pressure into each unit than inHg does โ one psi supports a mercury column just over two inches tall. For high-pressure systems, psi stays readable while inHg figures balloon into the hundreds.
Tips for Accurate Conversions
- Round sensibly. Field gauges rarely resolve beyond a tenth of a unit, so matching that precision in your conversions keeps results honest without implying false accuracy.
- Know your reference conditions. The inHg unit depends on mercury's density, which shifts slightly with temperature. The standard conversion factor assumes conventional reference conditions, so extreme-environment applications may warrant instrument verification.
- Watch for gauge vs. absolute pressure. Both psi and inHg come in gauge (relative to atmosphere) and absolute (measured from true zero) versions. Confirm which one your data uses before converting, or your numbers will be off by roughly one atmosphere.
- Double-check critical work. For safety-related tasks like refrigerant handling or aircraft servicing, verify converted values against calibrated instruments rather than relying on mental math alone.
The Bottom Line
Psi and inches of mercury are two dialects of the same language: pressure. Psi speaks the language of force and area, born in the machine shop. InHg speaks the language of columns and barometers, born in the laboratory. Moving between them takes a single multiplication โ multiply psi by 2.036 to get inHg, or divide inHg by 2.036 to get psi.
Next time two gauges disagree on appearance but agree on physics, you'll know exactly what's going on. And when you need a fast answer mid-job, run your number through our converter above โ it handles the math so you can focus on the work.
```